Forklift Brake Disc | Forklift Brake Parts Supplier | Wholesale Lift Truck And Parts
Product Title: Forklift Brake Disc
Product Model: Forklift Brake Parts for HELI Hangcha Forklift
Products Photos
Products Parameters
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Forklift Brake Disc for HELI Hangcha Baoji |
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Part Number |
063003S |
84843301 |
G00N3-00011-1 |
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Application |
Hangcha Forklift CPCD80 |
HELI Forklift 12T |
HELI Forklift 16T |
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Feature |
Hangcha Forklift Aftermarket Parts |
HELI Forklift Genuine Parts |
HELI Forklift Genuine Parts |
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Net Weight (kg) |
6.80 |
11.95 |
18.40 |
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Gross Weight (kg) |
7.22 |
12.21 |
18.69 |
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Part Number |
ZDP-BJ10T |
ZDP-HECHA10T |
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Application |
Baoji Forklift CPCD100 |
HELI CPCD100 Forklift Truck |
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Feature |
Baoji Forklift Genuine Parts |
HELI Forklift Aftermarket Parts |
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Net Weight (kg) |
25.20 |
9.20 |
|
Gross Weight (kg) |
25.69 |
9.56 |
Learn about forklift brake discs' different types, materials, and benefits.
Forklift Brake Disc: Essential for Your Forklift Safe Operation
What is a Forklift Brake Disc?
A forklift brake disc is a critical component within the disc brake system. It rotates with the wheel and, when braking is initiated, the caliper clamps down on the disc, generating the friction needed to slow down or stop the forklift. Ensuring your forklift has a reliable brake disc is crucial for safety and operational efficiency.
How Does a Forklift Disc Brake Work?
When braking is required, the operator presses the brake pedal, increasing hydraulic pressure within the brake system. The hydraulic fluid is forced into the brake caliper and the caliper piston pushes outward, pressing the brake pads against the rotating brake disc. The friction between the pads and the disc converts kinetic energy into heat, slowing down or stopping the forklift.
Forklift brake discs offer several benefits. They provide superior braking power, enabling quick stops without skidding. Additionally, their simple design leads to lower maintenance costs and longer lifespans, ultimately reducing business operational expenses. The stability and reliability of brake discs significantly enhance safety, making them ideal for demanding environments.
Effective Braking
Disc brakes offer excellent braking performance, even in adverse conditions, reducing the risk of skidding or slipping.
Consistent braking
Disc brakes provide a more consistent feel and response compared to drum brakes.
Less fade
Disc brakes are less prone to brake fade, especially during heavy-duty use.
Safety and Reliability
In emergencies, they ensure rapid stopping, enhancing overall safety.
Low Maintenance Costs
With their straightforward design, brake discs are easy to maintain and replace, reducing downtime and repair expenses
What Types of Brake Discs Are Available for Forklifts?
Forklift brake discs come in different types,
each designed to meet specific performance needs:
Solid Discs
Commonly used in many forklifts, solid discs are cost-effective and durable, offering a good balance of cost and performance. However, it may have lower heat resistance and efficiency during continuous braking.
Ventilated Disc
These discs have holes or slots, featuring internal airflow channels, so they can improve heat dissipation, reduce weight, reduce brake fade, and extend component life. Superior cooling properties make them perfect for demanding environments where continuous operation is common.
Drilled Discs
Similar to ventilated discs, drilled discs, also called perforated discs have holes to enhance cooling and provide better bite for the brake pads. It can enhance cooling but may compromise strength and balance.
Slotted Discs
Slotted discs have slots cut into the surface to help clear debris and provide a more consistent braking surface. Designed with grooves, slotted discs improve performance by dissipating brake dust, though they may increase wear on pads.
Most brake discs are made from cast iron, such as gray iron HT250, known for its affordability and robustness. Ceramic materials, while rare in forklifts due to high costs, offer exceptional thermal resistance and lighter weight.
Cast Iron Discs
The most common material for brake discs due to its affordability and durability. Approximately 90% of vehicles use cast iron discs. However, the cast iron can rust and has moderate thermal performance.
Ceramic Composite Discs
Composed of carbon fiber and silicon carbide, ceramic discs provide excellent thermal stability, good heat dissipation, lightweight, and resistance to warping, but are costly and rarely used in forklifts.
Key design considerations include diameter and thickness. A larger diameter reduces pressure on the brake pads, enhancing performance, while thickness influences heat dissipation and durability. Solid or ventilated designs are used based on operational demands, ensuring optimal heat management to prevent warping and noise during use.
Choosing a brake disc involves several considerations
Disc Diameter
The larger the diameter, the greater the braking torque. Larger diameters increase the effective radius, reducing clamping force and pad pressure while lowering operating temperatures.
Thickness
Thicker discs can dissipate heat better but also add weight. Optimal thickness balances weight reduction with sufficient heat dissipation. Ventilated designs further improve cooling efficiency by 20% to 30%.
Ventilation
Slots and holes help cool the disc and prevent warping.
Material
The choice of material affects the disc's weight, heat resistance, and cost.
Why Choose Us as Your Forklift Brake Parts Supplier?
At Leading Forklift Parts, we offer a wide range of high-quality forklift brake discs to suit your specific needs. Whether you need OEM parts for HELI, Hangcha, or JAC forklifts, or you're looking for aftermarket options, we have you covered. Our products are manufactured to the highest standards and are backed by our commitment to customer satisfaction.
Contact us today to learn more about our forklift brake disc offerings. With competitive pricing and a commitment to quality, we ensure that you receive the best value for your forklift brake parts. Trust us to meet your operational needs with reliability and efficiency!
Extensive Inventory
We stock a vast array of forklift parts, including brake discs for all major brands.
Competitive Pricing
Enjoy affordable prices on all our products.
Expert Support
Our knowledgeable staff is always ready to assist you with any questions or concerns.
Fast Shipping
Get your parts quickly to minimize downtime.
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