Forklift Brake Caliper | Lift Truck Brake Parts Supplier | Counterbalance Forklift Parts Wholesale
Product Title: Forklift Brake Caliper
Product Model: Brake Calipers for HELI Hangcha JAC Forklifts
Products Parameters
|
Forklift Brake Calipers for HELI/HANGCHA/JAC Forklift Truck |
|||
|
Part Number |
ZDQ-JC-A-10SH |
P36F4-30221 |
HL12T-ZDQZC |
|
Application |
HELI CPCD100 Forklift Trucks |
HELI Tractor 4.5T |
HELI Forklift 12T |
|
Feature |
HELI Aftermarket Forklift Parts |
HELI Forklift Genuine Parts |
Original HELI Forklift Parts |
|
Net Weight (kg) |
1.10 |
3.20 |
22.80 |
|
Gross Weight (kg) |
1.36 |
4.21 |
23.56 |
|
Part Number |
HC10T-ZDQZC |
34835.16 |
ZDTP-JAC10T |
|
Application |
Hangcha Forklift CPCD100 |
HELI Forklift 16T |
JAC Forklift 10T |
|
Feature |
Hangcha Forklift Genuine Parts |
HELI Forklift Genuine Parts |
JAC Forklift Genuine Parts |
|
Net Weight (kg) |
22.50 |
0.70 |
18.55 |
|
Gross Weight (kg) |
23.26 |
0.89 |
19.21 |
HELI Forklift Brake Caliper:
Components, Function, and Maintenance
What is a Forklift Brake Caliper?
A forklift brake caliper is a critical component of a disc brake system of heavier forklifts, such as those with a capacity of 10 tons and above. Unlike lighter models that often use drum brakes, heavier forklifts rely on calipers to ensure effective braking. This article delves into the caliper's components, working principles, material choices, and essential maintenance tips.
Why Choose Disc Brakes Over Drum Brakes?
While drum brakes were once common, disc brakes are now the preferred choice for many modern forklifts,
especially heavy-duty models like HELI 10-ton forklifts.
Superior heat dissipation
Disc brakes dissipate heat generated during braking, reducing the risk of brake fades.
Consistent performance
Disc brakes offer more consistent braking performance, even in adverse conditions.
Easier maintenance
Disc brakes are generally easier to inspect and maintain compared to drum brakes.
What Are the Key Components of a Forklift Brake Caliper?
Brake Disc
The brake disc is a steel component attached to the front wheels of the forklift. When the brake pedal is pressed, the friction generated by the disc slows down the forklift.
Brake Caliper Body
Houses the brake pads and pistons. Applies pressure to bring the brake pads into contact with the disc surface.
Brake Piston
Located within the caliper, the piston is the key component that indirectly contacts the brake disc. These pistons are pushed by hydraulic pressure to force the brake pads against the disc when the brakes are engaged, ensuring stability during braking.
Brake Pads
The brake pads are the part of the caliper that wears out most frequently. It's made of materials like steel, copper, graphite, or ceramic to generate friction against the brake disc, allowing for effective deceleration or stopping of the forklift.
Dust Boots
Keeps the brake system clean and lubricated by preventing dust and debris from entering the mechanism.
Adjuster
The adjuster helps maintain the correct spacing between the brake pads and the disc, ensuring efficient braking and safety.
Caliper Bracket
This mounts the caliper to the forklift axle.
When you press the brake pedal, hydraulic fluid is forced into the brake caliper, pushing the pistons outward. This forces the brake pads against the rotating brake disc, creating friction and slowing or stopping the forklift.
Here's how the process unfolds:
1. When the driver presses the brake pedal, hydraulic fluid generates pressure within the caliper.
2. This pressure pushes the piston, which then moves the brake pads into contact with the brake disc. ( Some calipers use two pistons to enhance stability and braking performance.)
3. The friction between the pads and the disc slows down or stops the wheels, effectively halting the forklift.
4. After releasing the brake, a return mechanism, usually a spring, allows the brake pads to separate from the disc, preventing wear.
What Materials Are Used in Forklift Brake Calipers?
The material of a brake caliper affects its performance and durability. Choosing the right material for brake calipers is crucial for performance and longevity.
Brake calipers can be made from various materials, each offering unique benefits:
Cast Iron
Widely used in many forklifts, cast iron calipers offer a good balance of strength, heat resistance, and cost. It is ideal for frequent and heavy-duty braking. But it can be heavier and prone to rust.
Aluminum Alloy Calipers
These are lighter and offer better heat dissipation, making them ideal for high-performance applications. However, they are more expensive and less corrosion-resistant.
Steel Calipers
Common in heavy-duty HELI forklift trucks, steel calipers are strong and durable but tend to be heavier and less efficient in heat management.
How to Maintain Your HELI Forklift Brake Calipers?
Proper maintenance is crucial for the longevity and effectiveness of your brake caliper.
Correct Installation
Ensure the caliper is installed correctly, with the oil port facing upwards and the pads aligned properly. Incorrect installation can lead to noise and reduced braking efficiency.
Keep Clean
Regularly clean the caliper and disc surfaces to prevent dirt buildup and rust formation. After brake fluid changes, clean the caliper surfaces to prevent debris buildup. Rust spots should be removed to maintain smooth operation.
Proper Lubrication
Lubricate moving parts as recommended by the manufacturer.
Brake Fluid Maintenance
Keep brake fluid clean and at the correct level.
Break-in Period
After installing new brakes, avoid sudden stops or high speeds during the break-in period to prevent excessive wear.
Scheduled Maintenance
Follow the maintenance manual to replace brake fluid and check the tightness of caliper bolts regularly. Inspect for wear, cracks, or damage in both the caliper and the brake pads.
Why Choose Us as Your HELI Forklift Brake Parts Supplier?
At Leading Forklift Parts, we specialize in providing high-quality brake calipers for various Chinese forklift brands, including HELI, Hangcha, and JAC. Our extensive inventory includes OEM parts and cost-effective aftermarket options, ensuring you find the right solution for your needs. With competitive pricing and a commitment to quality, we are your trusted partner for forklift brake components. Let us help you maintain the safety and efficiency of your operations!
Contact us now to learn more about our forklift brake parts!
high quality
Advanced Equipment
Professional Team
One-Stop Solution
Extensive inventory
We stock a vast array of forklift parts, including brake calipers for all major brands.
Competitive Pricing
Enjoy affordable prices on all our products.
Expert support
Our knowledgeable staff is always ready to assist you with any questions or concerns.
Fast shipping
Get your parts quickly to minimize downtime.
YouTube Video
Hot Tags: forklift brake caliper | lift truck brake parts supplier | counterbalance forklift parts wholesale, China, manufacturers, suppliers, factory, HELI forklift, CHL forklift, JAC forklift, Hangcha forklift, forklift HELI 3 ton, HELI forklift for sale, Heli cpcd100, tcm forklift brake master cylinder, Forklift Brake Lamp Switch, hyster forklift parts, forklift side shift parts, crown electric pallet jack parts
Previous
No InformationYou Might Also Like
Send Inquiry